The concrete sleeper and turnout bearer
factory consists of 16 indoor long line pre-stressing beds with quadruple
instant moulds for concrete sleeper and 1 bed of 2 single instant
moulds with matrices for concrete turnout bearer.
- 8 beds for metre gauge sleeper, each of 61-4 gang moulds
- 8 beds for standard gauge sleeper 64-4 gang moulds
- 2 bed for turnout bearer equipped with continuous moulds of 124 metres, matrices, casting machine, demoulding and cutting machine
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Production Capacity
| Metre Gauge Sleeper |
1,952 sleepers per day |
585,600 sleepers per year* |
| Standard Gauge Sleeper |
2,048 sleepers per day |
614,400 sleepers per year* |
| Turnout Bearer |
4 sets in 3 days |
400 sets per year* |
*Calculated with 300 working days per year
- The 75% of increase in capacity can be conducted by means of working in 2 shifts per day average. |
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Stacking Yard
- Capacity 120,000 sleepers
- 3 gantry cranes for stacking and loading the sleepers onto railway wagons or other means of transport
- Several units of water sprinkler for concrete curing
- Workshop and store are equipped with spare parts, materials, tools and machines for efficient maintenance and repair of production machines.
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Laboratory Equipment
- 1 3000 KN. concrete compression testing machine with 200 KN. concrete bending tester
- 1 500 KN. sleeper static loading tester
- 1 500 KN. dynamic repeated loading tester
- 1 Sieve analysis set for sand and aggregates
- 1 Laboratory mixer and accessories for concrete mix design and sampling
- 1 Set for physical property determinations of sand and aggregates
Supply
- Made-to-order
- Worldwide delivery
- Other alternatives as appropriated
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Special tests are performed at the Asian Institute of Technology
(AIT), Structural Engineering and Construction Laboratory.
Our factory has been assessed by AJA Registrars and registered against the requirements of ISO9001:2000 of the Development and Manufacture of Concrete Sleeper
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